Tesla Releases Patent for Charging Station with External Cooling Features

Photo of author

By Car Brand Experts


Tesla is undoubtedly one of the most prominent names in the electric vehicle market today. However, a significant hurdle that many electric vehicle manufacturers, including Tesla, encounter is the lengthy charging time compared to traditional gasoline cars. Tesla has been actively working on various solutions, including expanding its network of supercharging stations worldwide. Other carmakers have also begun to tackle this issue, but charging electric vehicles to full capacity still takes a considerable amount of time. In light of this challenge, Tesla has released details about one of its patents aimed at improving charging times.

The patent process, however, is not a quick one. Though Tesla applied for this particular patent back in 2014, it was only published recently in April 2017, following a revision in 2016. Nevertheless, even with the patent now available, implementing the technology will necessitate significant redesigns of current supercharger infrastructure and vehicles already on the road. What makes this charging method so distinctive that it requires such substantial changes?

Tesla’s latest patent proposes a charger configuration that is “at least partially below ground surface.” In this approach, vehicles would need to park in designated areas where they would “dock” to initiate charging, provided no other cars occupy those spots. One potential concern involves the extra maintenance required to manage fluid transfers; seals and o-rings could wear out over time, and thermal expansion may demand specific tolerances. Issues such as cracks, drying out, and fluid leaks could emerge if the charger and the vehicle are not properly maintained.

message-editor%2F1493056934993-20170424-tesla_patent_battery_cooling-02.jpg
Diagram illustrates how coolant would be exchanged between the car’s charger cooling circuits and the external reservoir., via US Patent Office

Another troubling consideration is the possibility of users filling the system with incorrect coolant, potentially leading to complications for other drivers. Additionally, if air unintentionally enters the cooling system, this could result in overheating, which is a concern often seen in gasoline vehicles. A mechanism for bleeding excess air would be necessary to mitigate such problems.

These concerns represent some worst-case scenarios, and the technology may still be far from market-ready (if it ever reaches that stage). Nonetheless, the key takeaway is that Tesla recognizes the urgent need for faster charging and is exploring various design strategies to address this challenge. It’s been established that battery charging speed and capacity are closely dependent on ambient temperature, so effectively cooling the battery can significantly aid in heat dissipation and accelerate charging times.

message-editor%2F1493052518136-20170424-tesla_patent_battery_cooling-01.png
Charge efficiency compared to ambient temperature, via Battery University

It’s noteworthy that automotive manufacturers are tackling charging time challenges by aiming to reduce charging temperatures instead of altering the chemical composition of the battery. Regardless, making electric vehicles more compatible with existing infrastructures is crucial, and Tesla is actively pursuing this goal.

.

Leave a Comment

For security, use of Google's reCAPTCHA service is required which is subject to the Google Privacy Policy and Terms of Use.

Pin It on Pinterest

Share This

Share This

Share this post with your friends!