Charged EVs | BASF offers engineering plastics for EV motors

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By Car Brand Experts

BASF Engineering Plastics Revolutionizing EV Motors

In the rapidly evolving landscape of electric vehicles (EVs), BASF, a renowned German chemical manufacturer, has introduced a cutting-edge range of engineering plastics tailored explicitly for EV motors. These innovative thermoplastics are designed to meet the advanced needs of the automotive industry and are poised to drive the development of next-generation electric vehicles. Let’s delve into the details of BASF’s groundbreaking offerings.

BASF’s Thermoplastic Portfolio for EV Motors

BASF’s engineering plastics present a diverse portfolio that can be seamlessly integrated into collaborative projects with automakers to enhance EV motor performance and efficiency. The key features of these thermoplastics include:

  • High Temperature and Media Resistance
  • Mechanical Strength
  • Precise Electric Compatibility
  • High Purity
  • Tailored Flame Retardance

The prominent products in BASF’s range comprise Ultramid (PA: polyamide), Ultradur (PBT: polybutylene-terephthalate), Ultrason (PESU/PSU/PPSU: polyarylethersulfones), and Ultramid Advanced (PPA: polyphthalamide). These thermoplastics are available in a spectrum of colors, from transparent to vibrant hues like orange, and even laser-markable black. Additionally, they are reinforced with short-glass, long-glass, or mineral fibers and incorporate a variety of heat stabilizers.

Versatility and Advantages of BASF’s Plastics

The thermoplastics provided by BASF offer a host of advantages for EV motor components. They boast easy processability through injection molding, negating the need for extensive post-processing. Furthermore, these plastics are weldable, enabling flexible part design to cater to diverse requirements such as high-voltage insulation, thermal management, hydrolysis and chemical resistance, and high mechanical loads.

The utilization of BASF’s engineering plastics in EV motors extends to a wide array of components, including motor and inverter housings, stator/rotor systems, busbars, IGBTs, high-voltage connectors, slot liners, bearing cages, magnetic encapsulation, and engine mounts. These plastics not only contribute to weight reduction but also aid in minimizing noise, vibration, and harshness (NVH) levels in EVs.

In a collaborative effort with BASF, automotive manufacturers can leverage the exceptional properties of these engineering plastics to enhance the performance, efficiency, and sustainability of EV motors, thereby driving the future of e-mobility.

For more information, visit BASF.


Conclusion

The introduction of BASF’s engineering plastics signifies a significant milestone in the realm of electric vehicle technology. By offering a versatile range of thermoplastics tailored explicitly for EV motors, BASF is at the forefront of innovation in sustainable mobility solutions. The collaborative potential of these engineering plastics with automotive manufacturers opens up a pathway towards the development of more efficient and high-performance electric vehicles, paving the way for a greener future.


FAQ

1. How are BASF’s engineering plastics beneficial for EV motors?

BASF’s thermoplastics offer high temperature and media resistance, precise electric compatibility, mechanical strength, and tailored flame retardance, making them ideal for enhancing the performance and efficiency of EV motors.

2. In which components of the EV motor can BASF’s plastics be utilized?

BASF’s engineering plastics can be used in a wide range of components, including motor and inverter housings, stator/rotor systems, busbars, IGBTs, high-voltage connectors, slot liners, and bearing cages, among others.

3. What advantages do BASF’s plastics offer for EV manufacturers?

These plastics can be easily processed through injection molding, are weldable, and provide flexibility in part design to meet various requirements such as high-voltage insulation, thermal management, and chemical resistance. Moreover, they contribute to weight reduction and noise, vibration, and harshness (NVH) levels.

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